Revolutionizing Cold Chain Logistics: A 14m High-Density ASRS Shuttle Rack System Case Study
In 2023, we delivered a cutting-edge automated shuttle rack system for a large-scale cold storage facility, redefining efficiency and space utilization in temperature-controlled logistics. This project exemplifies how advanced automation can transform supply chain operations even in the most demanding environments.
Industry: Cold Chain Storage
Rack Height: 14 meters (4-story equivalent)
Pallet Capacity: 24,950 positions
Throughput: 160 pallets/hour (inbound & outbound)
Key Hardware: 18 four-way shuttle cars, 10 lifting machines, and integrated automation controls
1. Space Optimization Redefined
By vertically maximizing the 14m structure, this system doubles storage density compared to conventional cold storage setups. The four-way shuttle cars navigate seamlessly across tiers, ensuring every cubic meter of chilled space generates ROI.
2. Unmatched Automation
18 Four-Way Shuttles: Enable simultaneous, collision-free operations across multiple aisles.
10 High-Speed Lifters: Accelerate vertical movements, eliminating bottlenecks.
Smart Control Software: Prioritizes tasks for FIFO/LIFO compliance and real-time inventory tracking.
3. Cold Storage Resilience
Built to operate flawlessly at -25°C, the system features:
Frost-resistant components
Redundant safety protocols
Energy-efficient LED task lighting
Labor Savings: Reduced manual handling by 70% in sub-zero environments.
Energy Efficiency: High-density design cut cooling costs by 18% annually.
Error-Free Operations: 99.98% order accuracy achieved through automated retrieval.
Scalability: Modular design allows future expansion without downtime.
Whether you’re in pharmaceuticals, frozen foods, or e-commerce fulfillment, this project proves:
✅ Automation pays off faster in cold storage (3.2-year ROI observed).
✅ Vertical storage is the key to combating rising land costs.
✅ Reliability in extreme conditions is achievable with purpose-built engineering.
About the 2023 Installation
Deployed in Q3 2023, this system now serves as a benchmark for cold chain automation in [Region/Industry]. Remote monitoring tools allow 24/7 performance tracking, while predictive maintenance algorithms keep uptime above 99.5%.
Ready to Transform Your Cold Storage Facility?
Union Logistics system specializes in tailor-made shuttle rack solutions for:
Temperature-controlled warehouses
High-throughput distribution centers
Space-constrained urban logistics hubs
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